Spares stock storage movement use

We went live with one of the most comprehensive implementations of spares management in a service CRM recently.

In this post, I will explain the standard workflows that exist in the system. This will help you understand not only how versatile the system is but also, what it does not currently do. Please leave your comments below if you see any opportunities for us to improve. As you know, you can always register for a free trial and check out – not just the spares management module but the entire sales and service CRM.

Key points in spares stock storage, movement, use:

Part number and serial number

All equipment may require spare parts for maintenance. All spare items have a part no. They would also have a description. The same part might be used to repair different equipment. Thus, you can optionally map the same part to one or many equipments. Needles to say, a single equipment may require multiple spare parts.

Parts may or may not have a serial no. Normally you would have serial numbers for high value components or modules used as spares. But, Saleswah handles both the scenarios- where parts have serial numbers and where parts do not have serial numbers- equally well. It is admin configurable – so, you can define a category of parts as needing serial numbers and Saleswah would handle it.

Who does this tagging help? Obviously it makes the job of the frontline technician a lot easier.

Roles related to spares

All front line executives and managers can indent for spares and use them to solve service tickets. Other than them, there are 2 roles in the system who can “load the system” with spares stock.
1. Admin
2. Spares warehouse in-charge
Admin/ Warehouse IC also need to create the spares models and link them to one or more equipment model.

Any “line executive or manager” in a service role (technician, service exec or service manager) can indeent for spares. Any supervisor can approve parts and ship them. Approvals and shipments can be partial or full. All shipments are made directly to the indenter.

Activities related to spares

Indent and approve:  There are 2 kinds of indents: those specifically for closing a ticket and those for stocking. Any line executive or manager in the service role can indent for spares and any of his direct managers can approve.

The ticket related indents are treated as urgent by the system and are auto-escalated all the way up if needed to the person who has stock.

spares indent approval process

The non-ticket related indents- those which are created to stock up locally on frequently used spares- go through the entire approval hierarchy. The idea is that

  • every ticket requires at least one level of approval; so at least your immediate manager must approve.
  • if your manager does not approve- it can be that he does not have stock- he can “escalate” the indent to his manager.
  • Whoever approved an indent- for part or full items, must ship.
  • All indents are visible to everyone up the hierarchy; so, a higher manager has the choice to cut through the layers and directly approve an indent.

Ship and receive: anyone who approves, must ship. It of course may be that while approving the indent you do notspares shipment flows have parts; so, you can ship only when you get the parts. You of course need to indent for parts to get them.
If you do not have parts to ship in response to an indent, you can escalate the indent to your manager.
You can ship partially or in full.

The cycle is completed when the indenter receives the parts.

Spare stocks inventory and usage: When the parts are received by the indenter, he adds it to his inventory- which is his personal stock of spares. Spares are used in repair and maintenance – always related to a ticket.

So, irrespective of how you received the parts in your stock, you can only use them in solving a ticket.

You have full visibility to the entire spares inventory with you and in your direct reporting chain of service users. You also have visibility to the usages and interesting reports can be generated regarding spares usages for tickets, regions, history of spares used by equipment and by user. This helps you maintain control over spares used and draw conclusions over the maintainability of equipment.

Improving productivity in field service: spares tagged with equipment

If you have ever worked in field service, repairing or maintaining equipment, you probably needed spares parts.

You carried some with you- the most common ones- and the rest you came back to the office for.

Changing spare partsThings got complicated very quickly beyond this basic workflow.

Different equipment needed different parts- they had different shapes, sizes and ratings. Some were “fast moving” some were required rarely.

Some parts can be used with multiple equipment. Some parts can be used only with a single equipment.

Each equipment of course require multiple spare parts.

We have ensured that when your field service executive searches for the parts that he needs, only those parts that are possible to be used for servicing the particular equipment under repair or maintenance, will show up.

Saving him valuable time and much confusion.